The hardware parts sorting line is an automated packaging system designed specifically for accessory kits in industries such as furniture, bathroom fixtures, appliances, and automotive. It integrates automatic counting, flexible distribution, and weighing technologies to accurately sort screws, washers, springs,For small, irregularly shaped parts such as plastic components, the sorting accuracy reaches 99.8%. Featuring a modular design, the system allows for rapid switching between production tasks based on real-time orders, thereby reducing inventory pressure. Through the Industrial Internet of Things (IIoT), it enables data interoperability with ERP/MES systems, generates real-time quality traceability reports, and reduces the rate of manual intervention by 90%.It is particularly suitable for sectors with stringent requirements for precision sorting, such as automotive parts, 3C electronics, furniture components, bathroom hardware, and mounting bracket components.
Features and Benefits
- The main body is made of high-strength carbon steel with a high-temperature baked finish, and features a high-quality stainless steel metering mechanism. The machine is constructed with substantial materials, making it suitable for a variety of complex production environments and ensuring long-lasting durability.
- 7-inch color touchscreen, programmable imported PLC control system, human-machine interaction, and simple operation.
- It can automatically perform packaging processes such as feeding, weighing, conveying, and boxing.
- Recipes and parameters are saved and can be recalled with a single click for production—it’s simple and fast.
- With a wide range of applications, it meets the needs of customers across virtually all industries and adapts to market changes.
- Intelligent Control: Automatically tracks production volume; the machine automatically adjusts parameters when switching products; output can be adjusted with a single button; photoelectric automatic tracking ensures the machine does not operate when no product is present, thereby achieving energy-efficient, eco-friendly production.
- User-Friendly Production Management: Features include automatic shutdown, production counting, and alerts for production quantity settings, making production management more convenient.
- The streamlined, modular design allows for the addition or removal of equipment and features based on the customer's on-site requirements.
- Easy Product Changeover: When switching between different product models during production, simply replace the relevant components; when manually configuring the equipment, the human-machine interface features an operation tutorial, making parameter adjustments intuitive and clear. Switching between functions is straightforward, and the touchscreen interface includes fully Chinese annotations and comprehensive error messages, allowing for quick and easy adjustment of various parameters and simple operation.
- Highly expandable; can be equipped with a coder, labeler, checkweigher, finished product conveyor belt, case opener, case sealer, palletizer, and other accessories.
- It can integrate with ERP, MES, and WMS systems, with product data and production tasks updated in real time.
Machine Specifications
| Equipment Model | LH-420T24 |
| Control Methods | 7-inch Color Smart Touchscreen |
| Packaging Speed | 10–80 packages per minute (depending on the product’s characteristics and the number of packages) |
| Structural Materials | The main frame is made of carbon steel, and some components are made of stainless steel. |
| Packaging Materials | Laminated Film/PE Film |
| Total Power Output | 10 kW |
| Voltage | AC 380 V, 50 Hz |
| Atmospheric pressure | 0.6–0.8 MPa |
| Total Weight | 2,600 kg |
| External Dimensions | L 13,000 mm, W 1,560 mm, H 1,434 mm |
