Project Overview
The Long Screw and Nail Magnetic Sorting and Cartoning Machine, independently designed and developed by Foshan Senyang Automatic Packaging Equipment Co., Ltd., is a fully automated packaging line tailored specifically for industrial environments where many manufacturers still rely heavily on manual labor.Aligning with the Industry 4.0 trend toward smart manufacturing, this packaging line is widely used in industries such as fasteners, screws, nails, and steel nails, and can be expanded to packaging applications in the food, plastics, electronics, and automotive sectors.
The packaging line can fully automate the entire packaging process, including feeding, weighing, sorting, boxing, case packing, sealing, labeling, and palletizing.
Features and Benefits
- The main body is made of high-strength carbon steel with a high-temperature baked finish and features a high-quality stainless steel metering mechanism. The entire machine is constructed with substantial materials, making it suitable for a wide range of complex production environments and ensuring long-lasting durability.
- 7-inch color touchscreen, programmable imported PLC control system, human-machine interface, and simple operation.
- It can automatically perform packaging processes such as loading, weighing, arranging materials, unboxing, packing, sealing, carton labeling, and palletizing.
- Recipes and parameters are saved and can be recalled with a single click for production—simple and fast.
- With a wide range of applications, it meets the requirements of customers in virtually every industry and adapts to market changes.
- Intelligent Control: Automatically tracks production workloads; the machine automatically adjusts parameters when switching products; output levels can be adjusted with a single button; photoelectric automatic tracking ensures the machine does not operate when no product is present, thereby achieving energy-efficient, eco-friendly production.
- User-Friendly Production Management: Features automatic shutdown, production counting, and alerts for production quantity settings, making production management more convenient.
- The streamlined, modular design allows for the addition or removal of equipment and features as needed at the customer's site.
- Easy Product Changeover: When switching between different product types during production, simply replace the relevant components; during manual equipment setup, the human-machine interface features an operation tutorial, making parameter adjustments intuitive and clear. Switching between functions is straightforward, and the touchscreen interface includes comprehensive Chinese annotations and detailed error prompts, ensuring that all parameter adjustments are quick and easy to perform.
- Highly expandable; can be equipped with a coder, label applicator, checkweigher, finished product conveyor belt, and other configurations.
- It can integrate with ERP, MES, and WMS systems, with product data and production tasks updated in real time.
Machine Specifications
| Equipment Model | LH-100T14 |
| Packaging Speed | 1–4 boxes per minute (25 kilograms) |
| Voltage and Power | AC 380 V / 50–60 Hz / 15 kW |
| Atmospheric pressure | 0.6–0.8 MPa |
| Equipment Weight | 5,000 kg |
| Machine Dimensions | L 13,575 mm, W 8,700 mm, H 4,175 mm |