Screw Packaging Machine

Project Overview

The screw counting and packaging machine is an intelligent device that integrates automatic counting, sorting, and packaging, suitable for screws, iron nails, and other fasteners of various specifications. The machine employs advanced photoelectric sensor technology and a dual-counting system with positioning units to ensure precise and error-free counting, while also featuring high-speed operation and compatibility with multiple specifications.It is easy to operate, supports one-button startup, and produces neat, aesthetically pleasing packages. It can significantly improve production efficiency and reduce labor costs. Widely used in industries such as hardware, electronics, furniture, and automotive parts, it is an ideal choice for companies seeking to achieve automated packaging.

Features and Benefits

• The main body is made of high-strength carbon steel with a high-temperature baked finish, and features a high-quality stainless steel metering mechanism. The entire unit is constructed with substantial materials, making it suitable for a wide range of complex production environments and ensuring long-lasting durability.
• 7-inch color touchscreen, programmable imported PLC control system, human-machine interface, and easy operation.
• It can automatically perform packaging processes such as loading, feeding, sorting, counting, conveying, bag forming, coding, filling, sealing, and reweighing.
• With a variety of packaging options—including single-item packs, mixed packs, and single-item packs with connected bags—we truly meet every packaging need.
• The in-house developed material sorting system operates quickly and is highly stable.
• Independent control of horizontal and vertical sealing temperatures allows for better adaptation to various packaging materials, such as composite films and PE films, ensuring a secure seal and attractive packaging.
• Imported Keyence counting systems offer strong resistance to interference and precise counting.
• Recipes and parameters are saved and can be recalled with a single click for production—simple and fast.
• With a wide range of applications, it meets the needs of customers in virtually every industry and adapts to market changes.
• Intelligent Control: Automatically tracks production workload; the machine automatically adjusts parameters when switching products; output can be adjusted with a single button; features photoelectric automatic tracking, ensuring the machine does not operate when no product is present, thereby achieving energy-efficient, eco-friendly production.
• User-Friendly Production Management: Features automatic shutdown, production counting, and alerts for production quantity settings, making production management more convenient.
• The streamlined, modular design allows for the addition or removal of equipment and features based on the specific needs of the customer's site.
• Easy Product Changeover: When switching between different product types during production, simply replace the relevant components; when manually adjusting equipment, the human-machine interface features an operation tutorial, making parameter adjustments intuitive and clear, and function switching straightforward. The touchscreen interface includes fully Chinese annotations and comprehensive error messages, allowing for quick and easy adjustment of various parameters and simple operation.
• Highly expandable; can be equipped with a coder, a label applicator, a checkweigher, a finished product conveyor belt, a case opener, a case sealer, and case packing equipment.
• It can integrate with ERP, MES, and WMS systems, with product data and production tasks updated in real time.

Machine Specifications